Portable Liquid Pump and Filter Systems Technical Bulletin C Compressed Air-Powered Pump and Filter SystemModel PNS-141-10 2 PORTABLE LIQUID PUMP AND FILTER SYSTEMS DESCRIPTION Filtration Systems Portable Liquid Pump & Filter Systems are designed to pump, transfer, and filter liquids from tanks, drums or other reservoirs. It is an essential piece of equipment for any industrial facility where liquids are present; ideal for multiple-site batch filtering, recycling of expensive process fluids, or cleanup of accidental spills. Portable Liquid Pump & Filter Systems are designed for use with high performance filter bags, strainer baskets, or cartridges filters. Completely packaged systems include Over-The-Top® filter housing(s) and a pneumatically actuated diaphragm pump, mounted to a portable cart or stand. STANDARD FEATURES Over-The-Top® design Liquid Filter Housing Air-Powered Double Diaphragm Pump Portable Cart or Stand Hoses, Wands, Gauges and Valves included Easily operated by single user Non-Electric System Requires No Special Tools Systems can be used with Filter Bags, Cartridges, Strainers, or Mesh/Micron Lined Baskets Housing Features Filtration Systems vessels feature Over-The-Top® design. Compression of our Zero-Bypass® bag collar between the housing lid and the top of the support basket provides a positive 360-degree seal, preventing bypass of unfiltered liquid. Solids are trapped and collected in the bag, eliminating clean-up of the vessel interior during bag change-out. Filter Media Systems use a variety of disposable filter media, making them highly versatile for industrial, pharmaceutical, water, beverage, and other process applications. Housings accommodate #2 size (7"dia. x 32"long), #4 size (4"dia. x 14"long), or #5 (4” dia. x 24”long) filter bags, filter cartridges, Mesh or Micron Lined Strainer Baskets. Pump Features Compressed Air-Powered Double Diaphragm Pump Self-Priming from a dry start Can run dry without damage Stops automatically if discharge is closed; resumes running when line is open Low internal velocity allows trouble-free pumping of abrasives or viscous materials Pumps are available in Stainless Steel, Polypropylene or Aluminum Model PNS-122-75 Model PNS-122-35STANDARD SPECIFICATIONS AND FEATURES SYSTEM BASICSPNS-141-10PNS-122-35PNC-122-35 PNF-122-35 PNS-122-75PNS-222-V-135PNS-151/122-35PNDF-4 "Non- Ferrous" System Operating Capacity (gpm)10 gpm35 gpm35 gpm35 gpm75 gpm135 gpm35 gpm.5 gpm Filter Housing ConstructionT-316 SST-304 SSCarbon SteelT-304 SST-304 SST-304 SST-316 & T-304T-304 SS Pump ConstructionPolypropyleneStainlessAluminumAluminumStainlessStainlessStainlessPolypropylene FILTER HOUSING Filter Housing Model NumberNS-141NS-122NC-122NS-122NS-122NS-222-V-PSNS-151 & NS-122Disc Filter Material of ConstructionT-316 SST-304 SSCarbon SteelT-304 SST-304 SST-304 SST-316 & T-304 SST-304 SS O-Ring MaterialBunaBunaBunaBunaBunaBunaBunaBuna Standard Housing FinishBlastedBlastedWhite PrimerBlastedBlastedBlastedBlasted2-B Mill Finish Micron Size to be Filtered.5-800.5-800.5-800.5-800.5-800.5-800.5-800.5-800 Bag Support Basket IncludedYesYesYesYesYesYesYesN/A Vent Port and Gauge Ports (NPT)1/4"1/4"1/4"1/4"1/4"1/4"1/4”N/A Lid Safety Detents & Lid StopYesYesYesYesYesYesYesN/A Hinged Closure w/ Lid HandleYesYesYesYesYesYesYesN/A Hardware-Bar Knobs (Plated)YesYesYesYesYesYesYesN/A PUMP Pump Size1/2"1"1"1"1-1/2"2"1"1/4" Pump Body ConstructionPolypropyleneStainlessAluminumAluminumStainlessStainlessStainlessPolypropylene Internal Diaphragm & SealsBunaPTFEBunaBunaPTFEPTFEPTFEBuna Maximum Solids Size1/32"1/8"1/8"1/8"1/8"5/16"1/8".10" HOSES Hose Diameter1/2"1"1"1"1-1/2"2"1"1/4" Material of ConstructionClear PVCTeflonClear PVCClear PVCClear PVCClear PVCTeflonPolypropylene Spiral ReinforcedYesYesYesYesYesYesYesNo Cam and Groove Ends for Quick DisconnectYesYesYesYesYesYesYesPush-On Connection SUCTION & DISCHARGE WANDS Wands Included with SystemNoYesYesYesYesYesYesNo Wand Diameter N/A3/4" SS3/4" SS3/4" SS1-1/2" SS1-1/2" SS3/4" SSN/A Suction Screen Material & SizeT-316 SS 3/32"T-316 SS 1/8"T-316 SS 1/8"T-316 SS 1/8"T-316 SS 1/4"T-316 SS 1/4"T-316 SS 1/8"N/A Cam and Groove End for Quick DisconnectNoYesYesYesYesYesYesN/A Magnetic Wand Clamps for Unattended UseNoYesYesYesYesNoYesN/A COMPRESSED AIR COMPONENTS Air Filter/Regulator IncludedYesYesYesYesYesYesYesYes Air Pressure Gauge IncludedYesYesYesYesYesYesYesYes Air Filter Micron Rating5050505050505050 Air Shutoff/Control Valves Included - BrassYesYesYesYesYesYesYesYes Length of Airhose Included (ft)5252525252525N/A Air Connection Size1/4" Adapter3/8" Adapter3/8" Adapter3/8" Adapter1/2" Adapter3/4" Adapter3/8" Adapter1/4" Adapter Clean Out Air PurgeNoYesYesYesYesYesYesNo VALVING SPECIFICATIONS Pump Suction Valve IncludedNoYesYesYesYesYesYesNo Vessel Effluent Valve IncludedNoYesYesYesYesYesYesNo Valving for Series Operation IncludedNoNoNoNoNoYesNoNo Valving for Parallel Operation IncludedNoNoNoNoNoYesNoNo Valve Materials of ConstructionT-316 SS/PTFET-316 SS/PTFEBrassBrassT-316 SS/PTFET-316 SS/PTFET-316 SS/PTFET-316 SS/PTFE Valve TypeBall ValveBall ValveBall ValveBall ValveBall ValveBall ValveBall ValveBall Valve HAND TRUCK/STAND 2 Wheel – 4 Wheel TypeStand2-Wheel2-Wheel2-Wheel2-Wheel4-Wheel2-WheelStand Material of ConstructionStainless SteelCoated SteelCoated SteelCoated SteelCoated SteelStainless SteelCoated SteelStainless Steel Wheel Diameter and TypeN/A10" Pneum.10" Pneum.10" Pneum.10" Pneum.5" Swivel/Brake10" Pneum.N/A Drip ContainmentNoYesYesYesYesYesYesNo Wheels Off Ground at RestN/AYesYesYesYesNoYesN/A Dimensions (Inches)18 x 9 x 2044 x 29 x 2644 x 29 x 2644 x 29 x 2644 x 29 x 4444 x 30 x 7244 x 29 x 447 x 11 x 30 Shipping Weight ( Pounds)6026024522533568030017 3 ULTRAFIT ®WELDED HIGH PERFORMANCE LIQUID FILTER BAGS Graded-Density, Composite Layer Design Technology™ combines coarse and fine layers to optimize flow, efficiency, and dirt-holding capacity.4 VALVED DUPLEX, PARALLEL AND/OR SERIES SYSTEM APPLICATIONS Valved Duplex, Parallel and/or Series System Individually valved modules may operate independently, providing continuous service during bag filter changes. Concurrent operation of both housings doubles the flow rate capacity of a single vessel. Each vessel accommodates a #2 size filter bag (7" dia. x 32" long). This system may be used with any combination of Strainers, Micron-Rated Baskets or Cartridge Contaminant Chambers. This system allows for Two-Stage (series) filtration; the first vessel feeds the second vessel. When used as a two-stage unit, the liquid is filtered in two separate passes which can, at a minimum, filter more effectively when there are any of the following conditions: Portable Systems are extremely effective for batch processing and/or clean-up of accidental spills. Some liquids that are compatible with these systems include: • ACIDS • ADHESIVES • BEVERAGES • BULK CHEMICALS • COOLING OILS • COSMETICS • CUTTING FLUIDS • DETERGENTS • FOOD • FUEL OIL • HYDRAULIC OIL • INKS • PAINTS & VARNISHES • PETROCHEMICALS • PHARMACEUTICALS • PROCESS WATER • RESINS • SLUDGES • SLURRIES • SOLVENTS • VEGETABLE OIL • WATER Condition Unequal Particle Size Distribution Redundancy for Greater Quality Control and Performance Cost Reduction Requirements using Disposable Filters Outcome First stage can handle larger particles, Second stage can filter finer levels of particulate Improved performance with two filters (same micron) back-to-back for greater efficiency and capture rates Less Expensive Pre-filters (Disposable or Reusable may be used for the First stage, whereas Absolute Rated media can filter as the Second stage Model PNS-222-V-135PORTABLE TEST/PROCESS SYSTEM 5 PORTABLE DISC FILTER HOUSING SYSTEM The Portable Test/Process System The Portable Test/Process System consists of two filter housings and a double-diaphragm pump, mounted on a mobile cart. This self-contained system runs on factory compressed air. A valve, located next to each vessel, allows liquid flow to be directed through either filter housing for testing or batch processing. Small quantities of liquid may be run through the smaller housing (NS-151) for sample testing, allowing validation of the filtered liquid (effluent) based upon observation or evaluation. The larger housing (NS-122) may be used with an Accufit ® or Ultrafit® Welded filter bag, or SEDTEK ® cartridge to determine solids loading characteristics, which can be “scaled-up” (extrapolated) to e provide general sizing information for full-size production applications. Additionally, filtering with an Ultrafit Calibrated Test Bag in the NS-122 allows the user to determine the micron rating of Ultrafit Welded High Performance filter bag for their process. By observing visible performance characteristics of specific filter media, users benefit by participating in their own Quality Control Testing Process. In addition to its test function capabilities, the Portable Test/Process System is a very desirable piece of equipment for any factory, due to its versatility as a “go-anywhere” portable filtering system. Portable Disc Filter Housing System for use with 47mm Filter Discs The Portable Disc Filter Housing System consists of a Variable Compression Disc Filter and an adjustable flow, diaphragm pump. This system is designed for sample testing, validation and optimum media selection. Applications • Collect data to determine the optimum grade of filter media for your specific requirements • Test filter media on a small scale basis for all General Filtration and Microfiltration applications • Sample small amounts of liquid for process scale-up or pilot studies, or from production runs • Verify incoming bulk liquid deliveries • Evaluate the performance characteristics of Accufit® and Ultrafit ® Welded Filter Bag products Model PNDF-4 Model PNS-151/122-35 Component parts of the Variable Compression Disc Filter HousingISO 9001:2015 Certified ©2020 Mechanical Manufacturing Corp. C-07/13 W-9/20 PORTABLE LIQUID FILTER SYSTEM FLOW DIAGRAM Product Identification: All Filtration Systems filter vessels have a unique serial number that can be identified by our factory. Nameplates, specifying both the serial number and maximum allowable pressure and temperature ratings, are permanently affixed to all housings. Product Specifications: With over 30 years of industry expertise and proven performance, Filtration Systems offers quality products at responsible prices. We continually strive to improve our products through ongoing research and development; therefore, we reserve the right to change specifications without notice. Warranty: Filtration Systems warrants our products to be free from defects in workmanship for a period of one year from the date of purchase, when used in accordance with our specific guidelines. Our only obligation and a customer’s remedy, subject to our inspection and evaluation, shall be to replace the product or refund the purchase price. Limitation of Liability: Filtration Systems shall not be held responsible or liable for any loss resulting from the resale, direct or indirect misuse, incidental or consequential damages, arising out of the use of this product. NOTE: Valves shown in closed position for illustrative purposes only. www.filtrationsystems.comNext >